NDT Technique · WT

Wall Thickness
Measurement

Accurate, non-invasive corrosion mapping and remaining-thickness assessment on pipes, tanks and pressure vessels — single-side access, no process shutdown required.

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What is Wall Thickness Measurement?

Wall Thickness Measurement (WT) is a non-destructive testing technique used to determine the remaining material thickness of pipes, pressure vessels, storage tanks, structural components and other assets. It is one of the most critical tools in asset integrity management, enabling operators to detect and monitor corrosion, erosion and other forms of material degradation before they lead to failure.

At MEM NDT Services, our wall thickness surveys employ pulse-echo ultrasonic testing (UT) and, where appropriate, electromagnetic methods to deliver precise measurements from a single accessible surface — meaning processes need not be shut down or components dismantled.

How the Technique Works

A calibrated ultrasonic transducer is coupled to the external surface of the component. A short burst of high-frequency sound is transmitted through the material; the time taken for the echo to return from the internal surface is converted into a thickness reading. Modern digital gauges provide real-time readout with resolutions as fine as 0.01 mm, supporting detailed corrosion-mapping grids across large surface areas.

Applications

  • Above-ground and buried pipeline corrosion surveys
  • Pressure vessel and heat exchanger shell inspections
  • Storage tank floor and shell condition assessment
  • Boiler tube and header thickness monitoring
  • Structural steel sections under insulation (CUI screening)
  • Marine hull and offshore structure surveys
  • Refinery and petrochemical plant integrity checks
  • Mining processing equipment — cyclones, chutes, hoppers

Key Benefits

  • Single-side access — no need to cut, drain or dismantle components
  • Non-invasive — process fluids remain contained; plant can stay online
  • Highly accurate — resolutions to ±0.1 mm or better on steel and alloys
  • Wide material range — steel, stainless, copper, aluminium, HDPE and more
  • Detailed mapping — grid surveys identify localised corrosion pits and thin zones
  • Trending & fitness for service — repeat surveys track corrosion rate over time
  • Permanent records — digital data and colour-coded corrosion maps for client reporting

Standards & Codes

All wall thickness inspections carried out by MEM NDT Services conform to applicable international standards and client specifications, including:

  • API 570 — Piping Inspection Code
  • API 510 — Pressure Vessel Inspection Code
  • API 653 — Above-Ground Storage Tank Inspection
  • ASME B31.3 — Process Piping
  • ASME PCC-3 — Inspection Planning
  • ISO 16809 — Non-destructive testing: Ultrasonic thickness measurement

Deliverables

On completion of every wall thickness survey, MEM NDT Services provides a comprehensive inspection report including: measurement data tables, colour-coded corrosion maps (where applicable), minimum remaining thickness, estimated corrosion rate, recommended next inspection interval, and fitness-for-service commentary against applicable code allowable minimums.

Our inspections are carried out by personnel qualified and certified in accordance with ASNT SNT-TC-1A and ISO 9712, ensuring your data meets regulatory and client requirements.

Request WT Inspection Quote Related: Weld Inspection →